Main specification
| No | Specification of the material |
| 1 | Suitable Material | Carbon steel |
| 2 | Width of the raw material | Based on the purlin sizes. |
| 3 | Thickness | 1.5mm-3.0mm |
1. Profile drawing:
The Chart of Process Flow
Manual Un-coiler—Leveling —Punching—Roll Forming—Cutting—out table
Specification of Components
| No | | Technical Specification & Remark |
| 1 | Manual Un-coiler | - Width of feeding: 500mm
- Capability: 3 Ton
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
- Color: blue
|
| 2 | Leveling part 
| - Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
- Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
- Diameter of flattener shaft:￠70mm, material is SAE 1045, hardening and tempering
|
| 3 | Punching system 
| - The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating.
- The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
|
| 4 | Main Roll Forming Machine 
| - Roll station:17 stations +1 station of turkey head
- Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
- Shaft diameter: ￠76mm material: SAE1045
|
| 5 | Machine structure: 
| - Main frame by 350H beam welding
- Machine structure: wall board panel
|
| 6 | Hydraulic cutting system 
| - Machine adopt hydraulic post cutting system.
- Cutting power by hydraulic, 5.5KW
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
- Material of blade:Cr12 with heat treatment 58-60°
- Tolerance of length: 3000mm+/- 1.5mm
|
| 7 | Hydraulic System | - Solenoid valve: 3 groups
- Hydraulic oil: 46# hydraulic oil
|
| 8 | Computer Control Cabinet | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- PLC brand: Panasonic
|
| 9 | Out table | - Jointed by steel tube
- Size: about 2.0m long*0.8mwide*0.6-1mhigh
- One out table with three support roller
- Quantity: 2 units
|
6. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.
Product Tags:
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Profile Angle Roll Forming Machine , Metal Stud Roll Forming Machine For Steel Construction Images
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